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Flow Rate Calculator

A pneumatic flow rate calculator helps engineers determine how much compressed air (measured in litres per minute or m³/h) a pneumatic system requires. Correct flow rate calculation is essential for sizing pipes, FRL units, valves, and compressors. Pneumatics Group Ireland provides a free online flow rate calculator at pneumatics.ie/flow-rate-calculator/ alongside expert technical support.

With this Flow Rate Calculator, it is possible to easily calculate the average volumetric flow rate of fluids by changing each of the three variables: length, pressure and bore diameter. The effects on the predicted flow rate are then given in three graphs, where in turn two of the variables are kept constant and the flow rate is plotted against a range of values of the third.

How to Use Flow Rate Calculator:

To begin calculating, enter your figures in the boxes below. If a value is not available
for any one of the variables, then please leave the field blank and the program will select its own value.

Pneumatic Flow Rate Calculator Size Your Compressed Air System Correctly

Undersizing your compressed air supply causes pressure drops that slow cylinders, starve valves, and cause erratic machine behaviour. Oversizing wastes capital and energy. The flow rate calculator on this page helps you specify the right component first time  avoiding costly rework.

Use this tool to calculate the flow rate (litres per minute or m³/h) required for your pneumatic system based on your cylinder bore, stroke, speed, and working pressure.

How to Use the Pneumatic Flow Rate Calculator

Step 1  Enter cylinder bore and stroke

Input the bore diameter (mm) and stroke length (mm) of your pneumatic cylinder.

Step 2  Enter cycle speed

How many cycles per minute will the cylinder complete? Enter strokes per minute (SPM).

Step 3  Enter working pressure

Input the line pressure in bar (typically 4–8 bar for standard industrial pneumatics).

Step 4  Read the result

The calculator outputs the required flow rate in litres per minute (l/min) or m³/h  use this figure to select correctly sized airlines, valves, FRL units, and regulators.

Flow Rate Calculator

Why Correct Flow Rate Calculation Matters

  • Prevents pressure drops that cause actuators to slow or stall mid-stroke
  • Ensures valves are correctly sized for the required switching speed
  • Prevents undersized airlines creating bottlenecks in multi-actuator systems
  • Correct FRL sizing ensures adequate flow to downstream equipment
  • Avoids oversized (and expensive) compressors when a smaller unit would suffice

Frequently Asked Questions Pneumatic Flow Rate

What is pneumatic flow rate and why does it matter?

Pneumatic flow rate is the volume of compressed air consumed per unit time  usually expressed in litres per minute (l/min) or m³/h. It matters because every pneumatic component has a maximum flow rating. If the demand exceeds the supply, pressure drops and performance suffers.

What units are used for pneumatic flow rate in Ireland?

Most European pneumatic components use litres per minute (l/min) or m³/h. Older UK and Irish systems sometimes quote CFM (cubic feet per minute). 1 CFM ≈ 28.3 l/min. Our calculator uses l/min.

How do I convert pneumatic flow rate from l/min to m³/h?

Divide litres per minute by 16.67. For example, 500 l/min ÷ 16.67 = 30 m³/h.

What is a typical flow rate for a standard pneumatic cylinder in Ireland?

A 63mm bore cylinder with 200mm stroke running at 1 cycle per second at 6 bar requires approximately 60–80 l/min. Use our calculator for your specific dimensions and cycle rate.

Need Help Sizing Your System? Contact Our Engineers

If your calculation raises questions, our technical team can review your full system layout and recommend correctly sized components.

  • 📞 +353 1 456 8111
  • ✉ sales@pneumatics.ie

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